220kg/hr Dry Soybean Processing: Automatic Tofu Production Solution
Yung Soon Lih (eversoon) Food Machinery manufactures a state-of-the-art tofu production line. This advanced system boasts an integrated soymilk extraction unit, offering a dry bean processing capacity ranging from 200 to 220 kilograms per hour. This highly efficient tofu production line, designed in line with Yung Soon Lih (eversoon) Food Machinery's renowned coagulators, is capable of churning out 55 to 60 molds of natural standard tofu or 50 to 55 molds of firm tofu per hour, each mold weighing approximately 8.7 kilograms.
Yung Soon Lih (eversoon) Dry Soybean Processing offers a cutting-edge tofu production solution with a processing capacity of 220 kilograms per hour. This automated system leverages smart technology to meticulously oversee every aspect and parameter of the tofu-making process, guaranteeing consistent and exceptional quality at all times. Crafting tofu is as easy as a single click on the user-friendly HMI interface, and with just three days of training, you can become proficient in producing top-tier tofu.
Use PLC and HMI system to reduce labor costs and achieve capacity optimization
What sets the Yung Soon Lih (eversoon) tofu production line apart is its user-friendliness. It requires no specialized or extensively trained workforce to operate. Workers can perform straightforward tasks, such as placing tofu molds on a conveyor belt and organizing tofu curds. Maintenance is equally hassle-free, with remote upgrade control facilitated through a PLC and HMI system. Much like using a tablet, the interface is designed to be incredibly intuitive, ensuring that anyone can quickly grasp its operation. The incorporation of PLCs and HMIs enables remote monitoring and health checks by Yung Soon Lih (eversoon) engineers in Taiwan, as well as troubleshooting through remote access connections. Moreover, the HMI can be substituted with a regular laptop, ensuring uninterrupted production even if the HMI experiences issues. An easy-to-clean design cycle further streamlines the process, including pipes, buffer tanks, and steaming tanks, while soaking the coagulation tanks in Alkali water simplifies their cleaning. In summary, the Yung Soon Lih (eversoon) tofu production line is exceptionally user-friendly and low-maintenance, making it a top choice for tofu production without the need for specialized skills or extensive training. With remote control access and a simple HMI interface, making tofu is as easy as a single click.
Yung Soon Lih (eversoon) team of engineers is always there to support you remotely
Yung Soon Lih (eversoon) is committed to employing PLC and HMI systems to manage the automation process, much like using a tablet to create tofu. The intuitive user interface is simple to grasp, and with the PLC and HMI setup, Yung Soon Lih (eversoon) engineers in Taiwan have the capability to remotely oversee and assess the machine's performance within the production line. In addition, troubleshooting can be efficiently conducted through remote access connections.
Yung Soon Lih (Eversoon) Team Teaches You How To Make Good Tofu
If you're new to the world of tofu production and you're considering embarking on this journey, look no further than Yung Soon Lih (eversoon). We offer technology transfer and a comprehensive range of production equipment. Say goodbye to the years of trial and error and the precious time lost in learning the art of tofu-making. By partnering with us and entering the tofu industry promptly, you'll gain a significant edge in the market, enabling you to produce top-quality tofu and ensuring the success of your investment.
l Tofu Production Process Flow: (P&ID) l
l Machine Lists l
1. Automatic Washing & Soaking Tanks
<Volume 460kg*5 tanks>
2. Automatic Soybean Grinding& Separating Machine
3. Continuous Cooking System (with anti-deformer agent)
4. Buffer Tank (included sanitary pump)
5. Self Circulation Cleanness System
6. Tofu Coagulating Machine
<Volume 60L*22 tanks>
7. Automatic Tofu Mold Stacking Machine
8. Continuous Tofu Pressing Machine
<10 pressors station>
9. Manual Mold Turn Over Machine with Cylinder
10. Manual Tofu Cutting Machine
<w water spray & fix cylinder>
11. Hygiene SUS304 Tofu Mold (including top board)
12. Packaging (water pack or vacuum pack)
13. Packaging (water pack or vacuum pack)
l Process Description l
Dry Bean Washing and Soaking System
【high & low water level detecting sensor】, to reach using low level of water for washing, high level of water on beans soaking to save water consumption. We concentrate to control the soybean soaking performance at every beginning steps.
|Reference HMI Setting Page on Washing & Soaking System|
PLC Program Functional:
|F1402 Double Grinding & Separating System|
| 【Double Grinding Design】|
F1502 design with 2 sets of Yung Soon Lih (eversoon) Food Machine 7.5HP high speed grinder, is able to reach 120kgs dry bean hourly safety activation, also getting best soy protein extraction performance. At each grinder, 1ST grinder is using recycle soymilk and feeding with well soaked soybean into 1ST grinder, after 1ST grinder’s grinding and separating, we will have soymilk slurry to the buffer tank, together with Okara, then the Okara will be delivered into an agitating device to mix with water. The mixed Okara / Water will go into 2nd grinder for double grinding, do double extracting to get recycle lightly soymilk (brix roughly 2 to 3), and pump to first grinder to go to 1st grinder with soy bean. On the 2nd grinder is equipped with frequency drive to enhance the centrifuge speed and getting drier Okara. the Okara of 2nd grinder will be transported by a screw device, then use high speed brower to deliver Okara to the destination of Okara storage container.
The aim of double grinding is to increase extracting rate of soymilk. Yung Soon Lih (eversoon) Food Machine grinding system is equipped with water pressure balance tank and automatic beans feeding device to quantitative feed water and soybean to the grinder for precise control the brix.
|Reference HMI Production Monitor Page of Grinding & Cooking System|
| l PLC Program functional l|
Grinding & Separating Machine
1. Soybean feeding speed set-able
2. Water adding volume adjustable
3. Non-soybean automatic detection
4. Automatic active or stop the grinding machine by detection of un-cooked soymilk level
1. Un-cooked soymilk pumping time set-able
2. Cooking temperature set-able
3. Automatic pressure detection and display
Cooked Soymilk Buffer Tank:
1. Automatic cooked soymilk high, low level detection
2. Soymilk temperature set-able to active re-heating up function (insulation temperature)
Automatic CIP mode
Continuous Type Cooking System
(non-anti-foaming agent needed cooking system)
To physically remove soymilk foam. No foam waste, and no need deformer agent to make your soymilk tofu health and unique.Now a days, people desire having a good health, so the consumer to purchase a food, their 1st step will be see the labeling in ingredients and nutrition facts, they don’t want to have too much food additivities in food, instead consumer desire and love a very natural ingredient, let stay our label only Yung Soon Lih (eversoon) Food Machine Tofu ingredients:
|Cooked Soymilk Storage Tank|
With automatic temperature detecting & insulation buffer tank help to keep cooked soymilk had best temperature, together with density stable and level control to ensure good coagulating performance of rear process.
Why cooked soymilk buffer tank so important? We insist on no use on deforming agent method to produce tofu, so soymilk after cooking, the liquid of soymilk is coming with a little bit air inside, so we need to well control the liquid level, make soymilk density stable, and soy protein stable. Then using rotary pump to pumping soymilk to destination coagulating machine doing coagulating process.
We concerning about the tofu making quality, so the cooked soymilk transportation pipe is special design for temperature remaining, together with uninterrupted cooked soymilk circulation, to ensure soymilk have good coagulating temperature to get good / stable quality of tofu.
|Automatic Tofu Coagulating Machine/Safety Defense of Coagulating Machine|
To well control critical parameters, such quantitative of soymilk volume, coagulant adding volume, curd break time, tofu water sucking time, total coagulating time to make sure your tofu high quality & stable & uniform.
Traditional hand-made tofu, you will need a rich-experience worker to see and monitoring the coagulating process, to control soymilk temperature mixing with coagulant, how long should making tofu curd break? Even need to control a precise time from coagulating to fill curd into tofu mold. Too quick you will lose protein from coagulating, too long your tofu quality will become too hard, to dry…Even the rick-experience of worker is out of work, you will have big problem on making tofu.
Yung Soon Lih (eversoon) Food Machine automatic coagulating machine, use PLC to meｍorize all-important tofu production parameters to be the brain of rich-experienced worker, equipped automatic device to be the hand of rich-experienced.Yung Soon Lih (eversoon) Food Machine engineer team will also help customer to figure out best recipe of the tofu customer like, and write the setting parameters into PLC, write a hand book for customer backup. This is to help operators to reach 1 click to produce high quality of tofu, even they are no tofu production experience, just to pass some basic training then go on work. The system also separates the level of operator, management users, to avoid the operator reset the parameters without authorities.
|Reference HMI (Silken Tofu) “Optional” Production Parameters Setting Page|
l PLC Program Functional l
1. Soymilk filling volume adjustable
What is the sociability of Yung Soon Lih (eversoon) tofu production line?
Different kinds of tofu have different texture, firmness and different meal application on your table, Yung Soon Lih (eversoon) tofu production line is able to sociable with optional device to produce extra firm tofu, and Asian silken tofu.
| I want to learn use of Extra Firm Tofu & Herb Mixed Tofu? |
Extra Firm Tofu, and Herb Mixed Tofu, these 2 kinds of tofu are facing to Western people market main stream market in United States, Europe because they are firmer, the taste is quite similar to animal meat, so it is very suitable for BBQ, putting extra firm tofu small cubes on to the pizza, and also small cubes into salad.
Yung Soon Lih (eversoon) Food Machine provides 24-hours online consultation, cooperates with engineers to solve customers’ problems by remote operation, saves people's round-trip time and labor cost, and solves customer problems in a timely and rapid manner.
In addition, food manufacturers who just started their business or expanded their factories, our senior engineers will go to the company site to survey and help you to plan the layout. In the past 36 years, We had built up a good partnership with our global customers like the Czech Republic, Poland, Canada and also transferred the technical know-how of producing soy milk and tofu to our customers. We were committed to becoming a turnkey solution provider.
- Related Products
Tofu and soy milk production line
Tofu production line planning, technical transfer.
Email to success!More Details
220kg/hr Dry Soybean Processing: Automatic Tofu Production Solution - Yung Soon Lih (eversoon) Food Machinery manufactures a state-of-the-art tofu production line. This advanced system boasts an integrated soymilk extraction unit, offering a dry bean processing capacity ranging from 200 to 220 kilograms per hour. This highly efficient tofu production line, designed in line with Yung Soon Lih (eversoon) Food Machinery's renowned coagulators, is capable of churning out 55 to 60 molds of natural standard tofu or 50 to 55 molds of firm tofu per hour, each mold weighing approximately 8.7 kilograms. | Taiwan-Based Soybean Processing Equipment Manufacturer Since 1989 | Yung Soon Lih Food Machine Co., Ltd.
Based in Taiwan since 1989, Yung Soon Lih Food Machine Co., Ltd. has been a 220kg/hr Dry Soybean Processing: Automatic Tofu Production Solution manufacturer that is specilized in soy bean, soy milk and tofu making sectors. Unique design soy milk and tofu production lines built with ISO and CE certifications, sold in 40 countries with solid reputation.
We are the first food machine manufacturer whom developed the European Tofu turn-key production line, which can produce Asian Tofu, and Soy Milk processing equipment. Our tofu production machines are specially design and able to produce Tofu Burger, Vegetable Tofu, Smoked Tofu, Tofu Sausage to satisfy consumers' demand from the American and European market.